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What is powder coating?

Powder coating is quite a technical process, and the short version hides the part that actually decides how a finish lasts. Here is how a job moves through the shop.

Macro view of the crisp edge where a red powder coating film meets bare steel

A dry powder, charged, sprayed, then baked hard.

Powder Coating is quite a technical process. A dry, electrostatically charged powder, a solvent free dry mix made of plastic resins, pigment and fillers, is sprayed onto the surface of an item. The item is then placed in a hot oven which causes a chemical reaction, melting the powder and creating a beautiful finish.

In a basic sense, the process ensures the most durable, smooth finish available. There is no solvent, no runs and no brush marks, and the coating wraps the whole item rather than sitting on the faces you can reach.

What we coat

If it holds a charge and takes the heat, it can be coated.


Powder Coating can be used on any object or item that holds an electrostatic charge and can withstand the heat of the oven. That covers most of what comes through the roller door.

  • Mild steel Gates, frames, brackets and general fabrication.
  • Galvanised and electroplated steel Coated straight over the existing plating.
  • Aluminium Extrusion, architectural sections, wheels and trim.
  • Stainless steel Colour and protection without losing the substrate.
  • Most other steel alloys Bring it in and we will tell you straight.
  • Garden statues Yes, garden statues can be powder coated.

How a job is specified

Substrate
Steel, aluminium, stainless
Preparation
Sanding, cleaning or blasting
Colour system
Colourbond, RAL, chromes
Finish
Gloss, satin, matte, textured
Cure
Oven baked to a continuous film

Tell us the item and the colour and we will tell you the rest.

The success of the process relies on the prep work.

All surfaces need to be clear of any impurities in order to create the best possible outcome. A coating can only ever be as good as the metal underneath it, which is why this is the step we will not rush.

The prep work could include sanding, cleaning or abrasive blasting. Which one an item needs depends on what is already on it, how it was made and what it has been through.

  1. 01

    Sanding

    Knocking back rough edges, old coating and surface rust.

  2. 02

    Cleaning

    Removing oil, dust and residue that would spoil adhesion.

  3. 03

    Abrasive blasting

    Stripping back to bare metal and keying the surface.

Long aluminium sections entering the powder coating curing oven on the overhead line

Oven cure

Heat is what turns powder into a finish.


Once the powder is on, the item is placed in a hot oven. The heat causes a chemical reaction, the powder melts, flows out and cross links into a single continuous film. What goes in as loose pigment comes out as a hard, even coating.

A world of colours to select from.

With our powder coating service, we have any colour to fit your need, including textured finishes and candy colours. Our specialist team of powder coaters only uses the most up to date technology to ensure a high quality finish every time.

See the colour and finish ranges

What people ask before they bring a job in.

Powder coating is a dry finishing process. A solvent free dry mix of plastic resins, pigment and fillers is electrostatically charged, sprayed onto an item, then cured in a hot oven. The heat causes a chemical reaction that melts the powder into one continuous, durable, smooth film.

Any object that holds an electrostatic charge and can withstand the heat of the oven can be powder coated. In practice that covers mild steel, galvanised and electroplated steel, aluminium, stainless steel and most other steel alloys. Garden statues can be powder coated too.

The success of the process relies on the prep work. All surfaces need to be clear of any impurities in order to create the best possible outcome. Preparation could include sanding, cleaning or abrasive blasting depending on the item.

There is a world of colours to select from, including fluros and neons, Colourbond, RAL, chromes, anti-graffiti, gloss, satin and matte. Textured finishes and candy colours are available as well.

OZ Coat Powdercoaters is at 12 Wiley St, Elizabeth South SA 5112, in the northern suburbs of Adelaide. You can call the shop on (08) 8252 6666 or email admin@ozcoatsa.com.au.

OZ Coat Powder Coating was founded in 2000 and has been offering a comprehensive powder coating service in the north of South Australia ever since, with over 20 years of experience behind the team.

We are more than happy to assist with any questions.


If you are not sure whether an item can be coated, or which finish suits it, do not hesitate to get in touch with us to find out more.

A fanned deck of powder coating colour sample chips